Another rough winter has taken its toll on roads across North America. Between freezing temperatures, relentless snowstorms, and the constant freeze-thaw cycles, pavement everywhere is breaking apart—giving way to the dreaded pothole-palooza. Cities and road maintenance crews are working overtime to patch up the damage, but temporary fixes often fail, leading to repeat repairs and frustrated drivers.
The real solution? A longer-lasting pothole patch that holds up against traffic, weather, and time. Enter BioSpan’s trifecta solution: BioTak-4600, Activate, and RePlay—a system designed to extend the life of pothole patches and keep roads in top shape for longer.
Our pothole repair process in three easy steps
1
BioTak-4600
The High-Performance Tack Coat
2
Activate
The Performance-Boosting RAP Patch Mix
3
RePlay
The Seal That Shields
Step 1: BioTak-4600
Patching a pothole isn’t just about filling it with new material—it’s about ensuring that material stays put. BioTak-4600, a USDA BioPreferred tack coat, creates a strong bond between the existing pavement and the new patch material. Unlike traditional petroleum-based tack coats, BioTak-4600 is bio-based, eco-friendly, and performs exceptionally well in various weather conditions. Its superior adhesion prevents premature failure, helping the patch resist the constant pounding of traffic.
Step 2: Activate
Even the best hot mix asphalt (HMA) or cold patch material can benefit from a boost. That’s where Activate comes in. This liquid additive enhances the performance of asphalt mix, increasing flexibility, improving adhesion, and extending the lifespan of the repair. Activate ensures that patches stay pliable and resistant to cracking, even when temperatures fluctuate dramatically.
Step 3: RePlay – The Seal That Shields
Once the patch is in place, sealing the surface is critical to keeping water, ice, and debris from undermining the repair. RePlay, a biobased pavement rejuvenator, penetrates the surface, strengthening and protecting both the patch and the surrounding pavement. This final step helps to slow down oxidation, prevent moisture intrusion, and ultimately extend the life of the repair, reducing the frequency of future pothole fixes.
The Long-Term Impact: Fewer Repairs, Smoother Roads
By combining BioTak-4600, Activate, and RePlay, road crews can create pothole patches that last longer and perform better. The result? Fewer return trips, reduced maintenance costs, and safer, smoother roads for everyone.
Don’t let another brutal winter turn into an endless cycle of pothole repairs. BioSpan’s trifecta solution is the cure for pothole-palooza—keeping traffic moving and budgets under control.
See these Solutions in Action at World of Asphalt 2025
Visit BioSpan at Booth 2616 during World of Asphalt 2025, March 25-27 in St. Louis, Missouri, where we will be demonstrating our trifecta solution at 11am and 2pm each day.
Ready to improve your road repair strategy? Contact BioSpan today to learn how our innovative products can extend the life of your pavement repairs.